Danfoss VLT® FC 302 Series Variable Frequency Drive (VFD): Unveiling Model FC-302P4K0T5E20H1BXXXXXSXXXXAXBXCXXXXDX (Part No: 131B0006)
Introduction
The Danfoss VLT® FC 302 Series continues to redefine motor control with its blend of innovation, reliability, and adaptability. This document focuses on the FC-302P4K0T5E20H1BXXXXXSXXXXAXBXCXXXXDX model (Part No: 131B0006), a 4.0 kW VFD engineered for industrial automation and heavy-duty applications. Building on the legacy of its predecessors, this variant introduces cutting-edge features like Enhanced Motor Control (EMC), IIoT connectivity, and advanced safety functions, making it a standout choice for modern manufacturing and infrastructure projects.
Technical Specifications Table
| Parameter | Details |
| Model Name | VLT® FC 302 Series |
| Part Number | 131B0006 |
| Power Rating | 4.0 kW (5.5 HP) @ 380–500 V, 3-phase |
| Input Voltage | 380–500 V AC ±15%, 47–63 Hz (auto-tuning) |
| Output Current | 8.0 A (nominal), 12.0 A (peak, 60 sec) |
| Control Method | Enhanced Motor Control (EMC) / Voltage-Frequency (V/F) |
| Enclosure Rating | IP54 (NEMA 12) – Dust-tight and splash-proof |
| Ambient Temperature | -25°C to +60°C (-13°F to 140°F) – Arctic to desert operation |
| Cooling Method | Hybrid Cooling (air + liquid heat sink for high-temp environments) |
| Communication Protocols | Standard: EtherNet/IP, Modbus TCP, PROFINET
Optional: OPC UA, MQTT |
| Approvals | CE, UL, cUL, ATEX Zone 2, IECEx, Marine Class (LR) |
| Dimensions (HxWxD) | 300 mm × 180 mm × 250 mm |
| Weight | 5.2 kg |
| Key Features | Dual-Port Ethernet Switch, Energy Optimizer, Safe Speed Monitor (SSM) |
Product Overview
The FC-302P4K0T5E20H1BXXXXXSXXXXAXBXCXXXXDX is a robust VFD designed for extreme conditions. Its IP54 enclosure and hybrid cooling system make it ideal for industries like mining, oil & gas, and marine engineering. The model’s Enhanced Motor Control (EMC) algorithm provides 250% starting torque at 0.3 Hz, enabling seamless operation of high-inertia loads such as crushers and extruders.
Key Features
- Enhanced Motor Control (EMC):
- Adaptive tuning compensates for motor aging and load variations.
- Reduces harmonic distortion to <3% (THD) with integrated sine-wave filters.
- Industry 4.0 Readiness:
- OPC UA Server: Enables secure data exchange with SCADA/MES systems.
- MQTT Client: Integrates with cloud platforms like AWS IoT Core.
- Safety Integration:
- Safe Speed Monitor (SSM): Monitors motor speed in real-time for safe operation.
- Safety Over Speed (SOS): Triggers shutdown if speed exceeds 120% of setpoint.
- Energy Management:
- Energy Optimizer: Reduces energy use by up to 40% in pump/fan applications.
- Power Quality Analyzer: Tracks voltage, current, and power factor in real-time.
Applications
The FC 302 Series (Part No: 131B0006) thrives in demanding environments:
- Mining & Minerals:
- Conveyor belt drives with ATEX Zone 2 compliance.
- Crusher motors requiring high starting torque.
- Oil & Gas:
- Submersible pumps in offshore platforms (Marine Class LR).
- Compressor control with anti-surge algorithms.
- Water/Wastewater:
- Sewage pumps with integrated flood sensors.
- Aerator motors in activated sludge systems.
- Renewable Energy:
- Solar tracking systems requiring precise angle control.
Installation & Operation
Installation
- Mounting: DIN-rail or panel mounting (minimum spacing: 100 mm).
- Wiring:
- Power terminals support cable cross-sections up to 6.0 mm².
- Control terminals include 4 digital inputs, 2 analog outputs (0–20 mA), and 2 relay outputs.
Commissioning
The FC 302 Series integrates with Danfoss’s DriveWizard software, offering:
- Motor ID Run: Automatically configures motor parameters in <5 minutes.
- Macro Editor: Customizes application-specific logic (e.g., PID loops).
- Trace Function: Records motor behavior for post-analysis.
Maintenance & Troubleshooting
- Cooling System: Clean the hybrid heat sink every 12 months in dusty environments.
- Diagnostics: The LCD keypad displays energy consumption metrics and fault timestamps.
- Firmware Updates: Use the DriveApp for over-the-air (OTA) updates via Wi-Fi.
Certifications & Compliance
The FC-302P4K0T5E20H1BXXXXXSXXXXAXBXCXXXXDX meets stringent standards:
- Explosive Atmospheres: ATEX Zone 2, IECEx, and EAC Ex.
- Marine: Lloyd’s Register (LR) and DNV-GL.
- Environmental: ISO 14001 and ISO 50001 compliance.
Optional Accessories
Expand capabilities with Danfoss’s ecosystem:
| Accessory | Description |
| IP66/NEMA 4X Enclosure | For washdown and corrosive environments. |
| Sine-Wave Filter | Reduces motor bearing currents and EMI. |
| Communication Gateway | Converts EtherNet/IP to Modbus RTU. |
| Remote HMI | 7-inch touchscreen for local control. |
Customer Support
Danfoss provides global assistance through:
- Digital Services: Predictive maintenance via Danfoss Digital Services Platform.
- Training: Advanced certification programs for VFD programming.
- Warranty: 3-year standard warranty (extendable to 5 years with service plans).
Conclusion
The Danfoss VLT® FC 302 Series (Model: FC-302P4K0T5E20H1BXXXXXSXXXXAXBXCXXXXDX, Part No: 131B0006) is a heavy-duty VFD engineered for extreme conditions and Industry 4.0 integration. Its Enhanced Motor Control, advanced safety functions, and IIoT connectivity make it indispensable for mining, oil & gas, and renewable energy sectors. With Danfoss’s global support network and focus on sustainability, this VFD delivers unmatched reliability while reducing operational costs. Whether deployed in Arctic oil rigs or desert solar farms, the FC 302 Series sets the benchmark for modern motor control.
